Our Services

1. Mapping & Validation (TTR)

Mapping and validation is a process that is carried out to validate the following using NABL equipments.

A. Ovens -

• Time - temperature relativity analysis is carried in ovens for temperature below 400 degrees centigrate.
• This is done to detect hot and cold spots inside the oven.
• It provides analysis of heat distribution inside the oven.

B. Furnaces -

• TTR for furnaces ranging from 400 degrees to 1250 degrees is carried out using mineral insulated sensors.
• High temperature sensors are used to detect the DELTA. We use thermocouples to carryout this TTR.
• Sensors are placed at different locations to map the furnace. Mapping is done with NABL accredated equipments.

C. Cold Storages -

• TTR for cold storages is carried out using low temperature RTD sensors.
• Material stored in cold storages are subject to critical temperatures of below zero degrees.
• Hence mapping becomes necessary so that the food material does not get spoiled.
• Special RTD sensors with high accuracy are used. Wireless instruments are also used if chambers are large.

D. Warehouses -

• In warehouses temperature and humidity TTR is carried out with wireless equipments.
• In warehouses, especially pharmaceutical, the medicines and other products have to be kept at desired temperature and humidity.
• If temperature is not maintained properly, the medicines may not give the desired results.
• Hence temperature and humidity mapping is done to ensure that the parameters are correctly maintained. Normally wireless sensors are used.

E. Server Rooms -

• For server rooms, temperature and humidity TTR is done and data is logged.
• In server rooms, a lot of heat is generated because of heavy duty power supply, servers, and other switching devices.
• This may lead to malfunction of the servers leading to chaos. Temperature and humidity has to be strictly maintained as per norms.
• Mapping is done with sensors mounted at different locations especially near server and power supply. We provide certificates with NABL accredated instruments that are used in mapping.

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2. Thermal Imaging or Thermography

With FLUKE thermal imagers, we have the experise in thermal imaging.

With a huge customers base and applications, we provide this service at reasonable rates.

This is an effective preventive maintenance tool with monetary benefits.

Applications - To check motors, generators, faulty instruments in control panels.

Electrical cables can also be checked.

Leakages of heat from oven doors and other areas can be detected, hence preventing losses.

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3. Reconditioning

A - Control Panels | B - Ovens and Furnaces | C - PLC Program Alteration

A - Control Panels

• We undertake reconditioning of all types of Electrical and process control panels.
• Our team of engineers can redesign the panels as per requirement. These include, APFC, DP, PLC and general control panels.
• Changing the switchgears, rewiring and replacement of process instruments is carried out effectively and efficiently.
• The work can be done onsite or at our works depending on the urgency.

B - Ovens and Furnaces

• We also undertake reconditioning of ovens and furnaces. Replacement of faulty heaters, worn out glass wool or fabric.
• Door automation from manual to motorised are a few things that we specialise in.
• Replacement of old bricks and leakage test are carried out effectively.

C - PLC Program Alteration

• With a team of deicated PLC programmers, we provide PLC programming services for OLD PLC and robots.
• Taking backup of of files, replacement of HMI and reprogramming is done in a hassle free manner.

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4. Solution Providing & Application Engineering

We provide consultancy and extensive support to select appropriate sensors and controls for any application.

With over two decades of experience, our team has the expertise to assist customers to design from scratch.

Selection of cost effective sensors and instruments is our strength that one can bank upon.

Industries covered are food processing, pharma, automobiles,engineering, manufacturing and process industries.

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5. Energy Saving

We also provide consultancy for energy saving analysis for ovens and furnaces.

Our technical team can analyse the amount of savings in the oven or furnace.

Using our demo unit we carry out a FREE analysis for 15 days and then analyse the comparisons.

Installing our thyrister control unit is simple and cost effective and there is no need to change your existing control panel.

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