Level Sensor Manufacturers in Pune, Suppliers and Dealers in Pune

Level Sensor Manufacturers in Pune, Suppliers and Dealers in Pune| Heatcon Systems

Heatcon Systems is the leading Level sensor manufacturers in Pune, suppliers, dealers and exporters in Pune, Maharashtra. We design and supply a variety of level sensors to detect levels of liquid or fluid in numerous commercial or industrial applications. Our Level Sensors are highly robust, durable, costs effective and also can be customized in varied sizes, and specifications. Thus, customers can choose sensors as per their requirements.

We, level sensor manufacturers in Pune, Maharashtra manufacture top quality sensors in multiple types. Such level sensors are combined with automation systems to control the production operation flow. They are also referred to as level instruments which are ranked among the most challenging devices to provide workplace safety and assist inventory management systems. Let’s check the different types, specifications, and features of it as given below.

Types of our Level Sensor:

Serve as level sensor suppliers in Pune, Maharashtra, we provide various types of it to suit specific requirements of the applications and customers. Some of these types are listed down.

  • Side Mounted Level Switch: Our side-mounted level switches have a purpose-built design that allows their installation for reliable level detection on specific points in tanks or vessels. The float mechanism used by these switches produces a switching effect when the desired level reaches the float either above or below the surface. The configuration helps applications that need stable liquid measurement at certain heights since the top and bottom mountings are challenging. These devices function for simple liquid level detection in various storage tanks by giving dependable high-low alarm signals

Key Features:

  • Mounted on the sides of the tanks.
  • Switch can be mounted with varying thread sizes.
  • Based on mounting restrictions wired type switches are generally preferred.
  • Cost-effective and low priced.
  • Horizontal Float Switch: The horizontal float switch functions as a specific side mounted level switch which operates with a floating mechanism in a level plane. The float mechanism pivots through a hinge following changes in liquid level which activate either of the two switch contacts. Such switches maintain a compact design which makes them optimal for confined space requirements. These tools find their main usage in tanks and reservoirs along with lubrication systems for machinery equipment because such applications require simple yet reliable horizontal level detection.
  • Single Contact Float Level Switch: This fundamental level detection device gives users either on/off electrical output according to their measured liquid level. The device enables the detection of either high level or low-level situations individually without simultaneous operation. The float-controlled device uses a floating element that follows the liquid surface to activate one electrical contact signal at the chosen level. At a basic level these switches serve applications through simple overflow protection systems combined with low-level alert functions by using easy and affordable equipment setups.
  • Top Mounted Single Contact Float Level Switch: It regulates its functionality through float operation in a manner that controls a single electrical connection. An installation on the tank surface allows installation of this float-level switch which has its float descending from the top position. A high or low-level signal comes from a float operating with a single contact that exists on top mounted switches. The system's operating principle depends on where it is mounted on the device. Top-mounted installation becomes an option when businesses need to avoid side mounting for some reason. Such switches find their application in tanks with restricted top access.

Key Features:

  • Single-level control application.
  • Very robust and has excellent repeatability.
  • Single-level switch and provides good repeatability.
  • Square flange for mounting.
  • Oil Level Switch: The oil level switches identify and track the oil quantity occurring in different operational environments. Modern switches possess specialized design features which make them capable of functioning in oil environments amidst changing temperatures and viscosity and chemical activity. Our oil level switch or sensors protect equipment from damage that results from improper lubricant levels or excessive liquid quantity. You can find oil level switches operating in engine oil reservoirs as well as hydraulic systems and gearboxes and industrial machinery lubrication systems. Float mechanisms built into these devices cause them to rise whenever the oil level reaches the specified mark and fall when the level drops below this point. The result is electrical switch activation.

Key Features:

  • It shields the electronics against spilling and has simple connecting characteristics.
  • It will work for every kind of oil. It supports good repeatability.
  • The switch may be fitted with 1 or 2 level sensing as per the usage.
  • Continuous level transmitter float sensors: These can offer an advanced approach in liquid level sensing by providing a real-time, analogue representation of where the liquid lies within the tank or other such vessels. These operate based on the float movement vertically along the guide tube or stem with the liquid level change. A continuous level data is essential for applications with that requirement of precision measurements such as inventory management, process control or level trending. Types of Continuous level transmitter float sensors are used in applications, such as chemical processing, water treatment, and food and beverage applications where accurate level readings are critical for very efficient and safe operations.

Key Features:

  • Continuous level measurement.
  • Chain of reed switches along the length of a non-magnetic tube.
  • The magnetic float travels along length thus changing the output.
  • Output changes as the level changes.
  • Two contact level switches: These are the most basic types of level detection on a discrete basis. Our switches have been designed to actuate two separate electrical signals at different liquid levels in the tank or vessel. Usually, it has a float-type mechanism actuating two separate switch contacts when the level of liquid goes up or down. This is used to detect two level points (alarm-high level alarm and alarm low level). It usually has applications in a two point level control application, such as pump control, overflow protection, or low level shutdown. They are more of a simple and less expensive solution over continuous level transmitters, but they are well within the realm of applications that do not need precise, continuous-level data.

Key Features:

  • Two-level control application.
  • Premium material used for optimum performance.
  • Available in multiple lengths and customized sizes.
  • High strength and accuracy.

Technical Specifications of Level sensor:

Find the attached technical sheet for more details and information!

Specifications Horizontal Float Switch: Single Contact Float Level Switch: Top Mounted Single Contact Float Level Switch: Oil Level Switch: Two contact level switches Continuous level transmitter float sensors
Level Number One 1 1 1 or 2 1 Continuous
Orientation Horizontal Vertical Vertical Straight Vertical Vertical
Float diameter 20 to 40 mm 10mm, 12 mm Standard Customized 10/12 mm 10 to 12 mm
Pressure Range Upto 8 bars Standard NA NA Standard 8 Bar
Material Stainless Steel (SS316) SS 316 / SS310 / Hastelloy SS316 SS316, hastelloy SS316 SS304
Termination DIN connector DIN Connector DIN Connector DIN, FRP Connector, Flameproof Head
Connection Threaded Flange Flange Flange Teflon or SS Braided
Application Low viscous Liquids, food, pharma Water, Diesel, Coolant Tanks Coolant, Diesel Tanks Oil & Gas Industry, Chemical Low Viscous Liquids Water, Diesel, Low viscous

Benefits of Level sensor:

As level sensor dealers in Pune, Maharashtra, we provide a wide range of these sensors which are highly demanded in the market due to their benefits. Here are some of these benefits.

  • Enhancement of Operating Efficiency: Our Level sensors help in the control of either material or fluid levels so that an overflow or shortage or even a failure is prevented, ultimately leading to a more efficient system.
  • Prevention Against Spilling and Overflows: Level sensors that continuously monitor levels can alarm or trigger control systems to mitigate spills, overflow, or leaks, protecting the environment and preventing front-end loading clean-ups.
  • Accurate Monitoring: They provide highly accurate real-time information on liquid, powder, or solid levels for process control, thereby enabling operators to make informed decisions in order to best optimize operations.
  • Cost Reduction: The automation of the monitoring process and a slight reduction in human intervention gives level sensors a competitive advantage allowing for lower operational costs, energy wastage, and material losses, thus leading to big-time savings in the longer run.
  • Safety and Risk Reduction: We offer Level sensors that have an alarm that warns the operator of unsafe levels or malfunctions, thereby preventing accidents such as overflow or damage to equipment.

Applications of Level Sensor:

  • The water and wastewater treatment sector utilizes these systems to check tank and reservoir waters before and after treatment therefore protecting against pump dry runs and tank overflows.
  • The oil and gas industry utilizes water level sensors to check fluid concentrations of oil and gas together with other fluids in tanks and pipelines for secure operations.
  • In chemical factories the immersion device tracks tanks' and vessels' liquid makeup to validate chemical composition and avoid spills.
  • The Food and Beverage Industry uses these systems to detect liquid storage tank and mixing vessel and conveyor levels which results in improved product quality along with decreased waste.
  • The pharmaceutical industry depends on level sensors to measure substance levels inside storage vessels and reaction tanks for both formulation accuracy and sanitary protection standards.
  • Industrial processes in the petrochemical sector employ the ultrasonic system to detect liquid chemical and fuel levels in both tanks and reactors for prevention of overflow and enhanced control operations.

Being level sensor manufacturers in Pune, suppliers, dealers and exporters in Pune, Maharashtra, at Heatcon Systems, We design and integrate using established products for cost effective solutions. Most of these products are stocked with us. Contact us for more details and information!

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